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CHAPTER
2 AT A GLANCE
OPERATIONAL
EFFICIENCY & WORKFLOW
Overview
Improvements in operational efficiency and workflow in today’s
operating room (OR) will significantly impact progress in the
Operating Room of the Future (ORF). There is a particular need
to adapt today’s advanced technologies to meet specific
surgical needs. Among these tasks is adapting technologies such
as smart tracking for patient records, and radiofrequency identification
devices (RFIDs) for locating information about patients and
equipment. Doing so successfully is necessary to attain improved
efficiency and workflow today and in the ORF.
Clinical
Needs
Achieving
efficiencies in today’s OR requires identifying mechanisms
for:
Technical
Requirements
Research
to address these clinical needs should focus on developing:
-
Smart
cards or nodes that store patients’ complete medical
records.
- Tracking
mechanisms to address OR-wide fragmentation of information about
surgical tools (their location,operability,
and scheduled use).
- A system
for creating focused and well-trained work teams to ensure that
consistently efficient surgeriesare
completed.
- Technical
standards for the OR that define day-to-day, step-by-step surgical
workflows (per procedures and per variable cases).
Research
Priorities
This
Working Group identified these priorities as the development
of:
- Means for
accessing comprehensive and current medical records.
- Standardized
tracking and locating of surgical instruments.
- Surgical
practice standards in the OR that reach across all specialties.
The
full report of this Working Group appears below.
CHAPTER
2:
OPERATIONAL EFFICIENCY AND WORKFLOW
…THE REPORT OF WORKING GROUP 1
| PARTICIPANTS
Ernest
Lockrow, DO, Uniformed Services University of the Health
Sciences,
Walter Reed Army Medical Center (Clinical Leader)
Heinz Lemke, PhD, Technical University of Berlin (Technical
Leader)
Gary Dorfman, MD, National Cancer Institute
Marie Egan, MS, RN, Massachusetts General Hospital
Tim Ganous, MPA, University of Maryland
Cristian Mihaescu, MS, University of Craiova
Warren Sandberg, MD, Massachusetts General Hospital
Robert Tham, PhD, University of Wisconsin-Madison
Tom Winter, RN, Walter Reed Army Medical Center
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2.1
OVERVIEW: COMMON PROCEDURES IN TODAY’S OPERATING ROOM
Standardized
and improved workflow processes are central to ensuring the
efficient operation of all hospital operating rooms (ORs) today.
These processes are of particular importance in response to
the continuing workforce shortages that are being experienced
throughout the healthcare industry. Optimization of efficiencies
in typical workflow processes is of special concern for health
care providers, managers, and administrators, given the extent
of OR-related costs in this, the most cost intensive sector
of today’s hospital. And there is a longer view that needs
attention: Improvements in operational efficiency and workflow
of today’s OR will impact progress that will be achieved
in the Operating Room of the Future (ORF).
Key
issues in improving operational efficiencies and workflow in
the OR concern implementing better management of a multitude
of preparatory information and tasks that are needed before
and during actual surgeries. Ready access to patient-related
information is a central problem today in OR facilities in every
type of hospital (military, academic, and community). Without
this access, the workflow is disrupted and surgeons are less
productive. Therefore, the need to improve management of information
pertaining to patients (their records and histories, their needs,
their scheduling, and so on) is key to ensuring efficient OR
workflow and patients’ safety. Standardized information
technology for scheduling inpatients’ and outpatients’
appointments, tests, and other procedures as well as for scheduling
surgeries is critical for achieving improved efficiencies in
the OR overall.
This
Working Group identified key resources and technologies that
could be adapted to improve efficiencies and workflow in the
OR. They are “key” in that they address the specific
requirements of surgeons and their needs for improved workflow
in the OR. Adaptations of, for instance, bar coding systems,
radio frequency identification devices (RFIDs), and other tracking
technologies were identified specifically as key for addressing
chronic delays related to missing information about patients
and surgical tools. And finally, a focus on modeling standardized
surgical workflow practices for the OR was identified as an
essential base from which to develop operational efficiency
and workflow practices for the ORF.
2.2 CLINICAL NEEDS: ISSUES IN ACCESS TO INFORMATION
AND STANDARDIZED PRACTICE
Probably
the most pervasive problem in today’s OR has less to do
with surgical technical advances than with the need for mechanisms
to access and obtain correct paperwork for patient-related information.
Surgeons must divert much of their time and attention beyond
the matter of performing surgery adeptly. They must instead
deal with a myriad of manually generated paperwork per patient
which is sometimes neither all complete nor up-to-date. The
potential for inefficiencies and introducing patient safety
issues is increased as a result.
This
Working Group discussed the very pressing need for a standardized
access system from which surgeons and other OR personnel could
obtain patient information and histories, patient room scheduling
details, and information about location of equipment and the
personnel who are trained to use it. Most particularly, there
is a need for immediate access to patient information in the
OR.
Clinical
Areas for Needed Improvements
This
Working Group identified and discussed three clinical areas
needing improvement:
1.
Poor access to patient and surgical information.
-
Absence
of a standard, computerized medical record for patients that
documents their histories and their needs. These records must
be current and complete. All future improvements on which
these records are based (e.g., smart scheduling) depend on
using a comprehensive electronic record as a template.

- Disparate
patient and medical information and imaging systems that do
not “talk” to each other, thus making accessibility
issues difficult. An example of a stand-alone anesthesia record
keeping system that is separate from the larger hospital information
system (HIS) was provided as typical of such disparate islands
of information that exist within hospitals.

- Multiple
and disparate systems for tracking related work processes. For
example, there are multiple scheduling systems used for tracking
surgical in- and outpatients and another system for reserving
surgical instruments and ORs.

- For surgery,
in particular, an absence of a surgery-oriented standard for
obtaining and viewing multidimensional data about patients during
surgery. Improved paper-based records are not the only issue:
there is also a critical need for real-time information regarding
upstream and downstream processes in the OR. Without this information,
the system is slow to respond to variances (and there can be
very many variances, this Working Group was quick to note).
All
of these access issues affect today’s clinical practice
and are detrimental to making optimal use of surgeons’
time and expertise.
2.
Lack of consistent OR working practices or prescribed workflow
routines.
-
An
absence of standardized devices/systems in the OR. Multiple
computer operating systems (e.g., Windows-based and DOS systems)
are routinely used in the same OR but information cannot be
shared between them.

-
Inflexible devices/systems that are currently in place.

-
Slow
processes of switching between applications (and so, switching
is avoided).

-
Inadequate
presentation of data (text, 1D, 2D, 3D, 4D) during the intraoperative
and perioperative phases of surgery.

-
Unavailability
of a user-configurable information environment. In addition,
especially during surgery, there is a need for accessing consistent
visual images, preferably with a touchscreen, regardless of
the display system that is used.
All
told, today’s surgeons who are using new technologies
and imaging options appear to be adapting their immediate needs
to what has been made available to them by manufacturers. They
are devising “work arounds” rather than using advanced
technology to improve on their surgical work.
3.
OR staff teamwork issues and communication deficiencies.
Fragmented communications and varying levels of competency among
OR team members are significant issues affecting efficiencies
and improved workflow. These problems impact all aspects of
surgery, including ensuring that:
Informed
teamwork is key to improving operational efficiency and workflow.
The islands of communications that are typical of today’s
OR process simply do not work.
2.3 TECHNICAL REQUIREMENTS: SYSTEMS FOR IMPROVING WORKFLOW
Today,
fragmentation of patient information and other needed records
impedes optimal operation of the OR. One of the most “wished
for” technical advances expressed by this Working Group
was a “patient-centric” medical record that would
be available to all healthcare providers and so better direct
each patient’s care.
Four
of the most critical technical needs for improving OR efficiencies
and workflow are as follows: 1) creating accessible medical
records; 2) developing readable equipment locator/tracking mechanisms;
3) resolving OR teamwork/personnel issues; and 4) developing
and following technical standards in the OR. The Working Group
addressed these four issues separately as detailed below:
1)
Creating accessible medical records
This
group suggested that a standardized system for identifying each
patient is critical for improving OR efficiencies. These suggestions
included:
-
Creation
of a smart card or smart node to be placed on every patient.
This mechanism would store a patient’s medical record
and could be accessed easily by providers.

-
Means
for assigning a unique identifier to all patients for improving
access to their records. Coupled with this suggestion was
the requirement for a robust electronic architecture for obtaining
this information. The Internet was the suggested means for
access, rather than using/depending on a certain computer
or operating system that an individual is used to. Security
and privacy concerns then became important.
2) Developing readable equipment locator/tracking mechanisms
Information
flow is critical to the optimal and efficient use of the OR.
However, this flow pertains to information transfer beyond the
detail that is included in patient records. Fragmentation of
information about patients, tools (location and scheduling of
their use), and other critical components of the surgical process
is pervasive in today’s OR and must be addressed.
An
integrated system for locating information and equipment is
a key issue for improving OR efficiencies. This Working Group’s
suggested technical improvements for locating and tracking OR
equipment included creation of OR-wide systems. Details about
these systems are as follows.
- Bar coding
systems for identifying and tracking instruments and other equipment.
These systems can help surgeons and other OR personnel locate
equipment prior to the surgical procedure. This tracking can
also help prevent the significant costs of unintentionally discarded
or lost equipment post-surgery.

-
Standardized,
automated tagging systems of all instruments and patients
such as radiofrequency ID (RFID) of patients and equipment.
Safety issues play a significant role here as well. There
is a need for standardized scanning of patients after surgery
and having each instrument tagged with an RFID mechanism to
ensure that instruments have not been left inside patients.

-
Scheduling/tracking
systems for specific equipment to have surgeons’ preferred
instruments in place.
3)
Resolving OR teamwork/personnel issues
Varying
levels of competency among OR team members affect efficiency
and workflow in the OR. Designing teams that work well together
and are well trained from among in-house staff is ideal, but
many inconsistencies in scheduling and other issues have been
shown to be a problem, this Working Group noted. In addition,
cross-training usual OR staff is an inefficient use of resources.
One
participant of this Working Group (who drew on his hospital’s
own experience) suggested hiring and dedicating a staff of procedure-specific
technicians. This process worked particularly well for certain
procedures, like laparoscopic surgeries, for which enormous
amounts of set-up time and expertise are required on the part
of surgical technicians. In this instance, the hospital also
contracted with a commercial firm for acquiring all procedure-related
instruments, and that firm took responsibility for ordering
and maintaining instruments. Doing so ensured that the correct
and operable tools and personnel were in place. Increases in
efficiencies were realized by working with an informed, regularly
scheduled team.
4)
Developing and following technical standards in the OR
Standards
for creating and integrating information about patients, equipment,
and procedures are vitally needed at the outset in planning
for an efficient ORF. To determine these standards, research
is needed to define day-to-day, step-by-step surgical workflow
practices and create surgery workflow models per procedures
or per variable cases.

Figure
2: Simulation of surgical workflow
(courtesy of Heinz Lemke, PhD, Technical University of Berlin)
An example that might be used to better understand (and eventually
improve on) OR workflows and efficiencies is the recent work
by the Improving the Healthcare Enterprise (IHE) initiative
and its definitions of workflows and efficiencies in healthcare
outside of the surgical room. This body of experts develops
recommendations for the healthcare industry on how to implement
standards. (Note: IHE’s members do not develop the standards
themselves.)
Furthermore,
the IHE initiative has developed “integration profiles”
that enable consistent access to images and reports for certain
medical specialties (such as radiology). Surgical profiles have
not been developed yet, but they are needed, as this Working
Group noted, as is a “surgical DICOM.” Today’s
DICOM standard is not suitable for many imaging types that are
needed in the OR (e.g., it does not cover real-time, 2D, and
3D issues, nor does it address interactivity).
2.4
RESEARCH PRIORITIES
The
following research needs were identified as priorities by this
Working Group.
-
Medical
record access improvements. A comprehensive, accessible,
and standardized patient medical record must be developed.
Ideally, the language and computer system that are used for
these records should be universally accessible and should
not be machine- or software program-dependent.

-
Equipment
tracking improvements. There is a need for equipment
tracking mechanisms to address the critical issue of fragmentation
of information about the tools that are needed for pre-surgical
planning for the actual surgical procedures. New mechanisms
must provide means to locate needed detail about the tools,
such as information about specific instruments (brands, types,
and so on) that are required during a surgery.
Technical
means for enabling this tracking should involve standardized
use of:
-
Radio
frequency tracking of instruments and lap pads in the OR.
Research should be focused on reducing the size of RFID tags
and improving their performance in wet or other environments
that are typically found in the surgical setting.

-
A
bar coding system for tagging and locating instruments throughout
the hospital. System-wide mechanisms for this tracking must
be developed so that the correct instruments are in the right
place as needed.
-
Practice
standardization/improvements. Standardization of
surgical practice across many spheres is needed to increase
workflow efficiencies in the OR. These areas include standardization
in:

-
Developing
technology across the system (for technology used by surgeons,
by nurses, and other team members) and across specialties
(for technology used in endoscopy, radiology, and so on).
Surgical practice itself also needs to be standardized
and specific tools/brands decided upon in order for the
surgical results to be consistent.

- Scheduling
of patients and comprehensive preoperative evaluation for
their surgical procedures.

- Preparing
clinical teams who work together in the OR, with each member
able to demonstrate skills in a particular technology’s
use. Increased education is obviously required to expand
and refine team members’ skill sets and enable them
to plan ahead for next-day surgeries.

- Defining
and matching specific jobs/tasks and their roles in OR workflow
processes. These roles need to be better defined to address
the question: Who are the people that will be needed tomorrow
in the OR?

-
Developing
clinical guidelines per surgical specialty. Developing
and following practice guidelines will achieve consistency
in scheduling and undertaking routine pre-operative screening
tasks, and otherwise better ready the patients for surgeries.
-
Acquiring
surgery-oriented presentation of multidimensional data.
Images ought to be consistent regardless of the display
system that is used.

- Developing
standard operating procedures (SOPs) for the OR. A goal
is to enable surgeries to operate like factories or assembly
lines and produce a consistent, measurable product.

- Studying
individual work roles and activities to understand what
people working in the OR do and say they do and why. Obtaining
this information requires an ethnographic research study
of the OR to be undertaken. From it, workflows can then
be better defined from high to micro levels.
As
a result of studying the overall workflow practices that characterize
today’s OR (including readying patients, preparing tools,
performing procedures, and so on), a better understanding can
be acquired of how these tasks can be performed efficiently
in the future. These findings could lead to development of a
needed, standard process model of surgical workflow. As a result,
planners would have better information from which to assign
and plan for human and non-human involvement in an OR that operates
efficiently and productively.
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